Faculty Img
  • Phone:

    3045999346

  • Email:

    kkushaari@pmu.edu.sa

  • Office No:

    S092

  • KuZilati KuShaari

  • Job Title :

    Associate Professor

  • College :

    College of Engineering


  • Department :

    Chemical Engineering


Dr. Ku Zilati Ku Shaari is a faculty member in Chemical Engineering with extensive experience in teaching, academic leadership, research, and university administration. Her expertise includes chemical engineering, computational fluid dynamics (CFD), process engineering, thermodynamics, separation processes, and sustainable technologies.

She has held senior academic leadership positions and has successfully led initiatives in academic quality, student affairs, strategic planning, and institutional development. She has secured research funding exceeding RM20 million through national and industrial grants and has published extensively in high-impact international journals, with an H-index of 23.

Her research focuses on sustainable process engineering, renewable energy, environmental remediation and advanced reactor technologies. She is passionate about integrating research excellence with quality teaching and fostering collaborations between academia and industry.

She is committed to developing future engineers through innovative teaching, impactful research, and professional service while contributing to the advancement of higher education and sustainable engineering solutions.

  • Doctor of Philosophy in Chemical Engineering, West Virginia University, WV.

"Coating Uniformity on a Pharmaceutical Tablet: An Experimental Study and Finite Volume Modeling of Droplet Impact Behavior. " with a Minor in Pharmacy.

(December 2007)

  • Master of Science in Chemical Engineering, West Virginia University, WV.

"Modeling of Product Variability in Fluidized Bed Coating Equipment".

(May 2003)

  • Bachelor of Science in Chemical Engineering, University of Detroit, MI. 

Senior Thesis:

"Cost Optimization of Waste Water Treatment Using Reverse Osmosis Process at Monsanto Company".

(December 1994)

 

Review on materials & methods to produce controlled release coated urea fertilizer

B Azeem, KZ KuShaari, ZB Man, A Basit, TH Thanh, Journal of controlled release 181, 11-21.

 

A review of mathematical modeling and simulation of controlled-release fertilizers

SA Irfan, R Razali, KZ KuShaari, N Mansor, B Azeem, ANF Versypt, Journal of controlled release 271, 45-54.

 

Challenges in the modeling and prediction of coating of pharmaceutical dosage forms

R Turton, Powder Technology 181 (2), 186-194.

 

Modelling the release of nitrogen from controlled release fertiliser: Constant and decay release

TH Trinh, K Kushaari, AS Shuib, L Ismail, B Azeem, Biosystems Engineering 130, 34-42.

 

Swarm intelligence and gravitational search algorithm for multi-objective optimization of synthesis gas production, T Ganesan, I Elamvazuthi, KZK Shaari, P Vasant, Applied Energy 103, 368-374.

 

Production and characterization of controlled release urea using biopolymer and geopolymer as coating materials, B Azeem, K KuShaari, M Naqvi, L Kok Keong, MK Almesfer, Z Al-Qodah, ...,Polymers 12 (2), 400.

 

Effect of coating thickness on release characteristics of controlled release urea produced in fluidized bed using waterborne starch biopolymer as coating material, B Azeem, KZ KuShaari, Z Man, Procedia engineering 148, 282-289.

 

Monte Carlo simulations to determine coating uniformity in a Wurster fluidized bed coating process, KZ KuShaari, P Pandey, Y Song, R Turton, Powder Technology 166 (2), 81-90.

 

Prince Mohammad Bin Fahd University,KSA

Intelectual Properties

Title

IP Type

IP Number

Coating System for Controlled Release Fertilizers

Patent

PI2012701088

MY-158455-A

Multilayer Controlled Release Fertilizer and Method for Producing the same

Patent

PI 2011001513

One-Step Urea Synthesis System and Method for One-Step Urea Synthesis

Patent

PI 2011001512

OneBAJA™

Trademark

2011050693

Non-Pozzolonic Geopolymer Brick

Patent

PI2014701137

Method for Multi-Objective Optimization of Production of Syngas

Patent

PI 2012701132

System for Multi-Objective Optimization of Production of Syngas

Patent

PI 2012701133

Neuro-Fuzzy Optimization System (NEUFOS) for optimal design of hybrid power plant

Patent

PI 2012701127

Grants – Main Principal Investigator:

Title

Fund

Amount

Status

The effect of hydrodynamic behaviour of two immiscible liquids on biodiesel production in microchannel reactor: Experimental and simulation approach

 

 

YUTP

 

RM94 K

 

 

 

 

Completed

Micro heat exchanger using nanofluid for electronic heat sink

Murata, Japan

RM30 K

Completed

The experimental investigation of coating variation in fluidized bed coater

URIF

RM28 K

Completed

Interphase behavior of biopolymer nanocomposite material impacting porous surface.

FRGS

RM143.5 K

Completed

Integrated CFD Analysis and Design Optimization for Green Urea Production – Next Generation Green and Economical Urea:

Leader

LRGS

RM2.07 M (entire project RM12M)

 

Completed

Multifunctional Layers of Controlled Release Fertilizer for Greener Environment – Next Generation Green and Economical Urea:

Co-researcher - PI

 

LRGS

RM2.12 M (entire project RM12M)

 

Completed

Biohydrogen Project: A CFD Modeling on Biomass Gasification System for Hydrogen Production

Petronas Research Fund (PRF)

 

RM17 M

 

Completed

An Investigation of the Droplet Impact Behavior on rough non-porous surfaces.

 

FRGS

 

RM76 K

Completed

A Preliminary Study on Factors Affecting the Biomass Granulation Process

Short Term Internal Research Fund

 

RM22.5 K

Completed

 

 

 

 

Grants – Co-Researcher:

Title

Fund

Amount

Status

Geopolymerisation Behavior of Mechanical Activated Fly Ash-Palm Oil Fuel Ash (FAPOFA) Mixes as Corrosion Resistant Coating.

Main: Prof Dr Khairun Azizi binti Mohd Azizli

FRGS

RM134K

Completed

The Study of Fibre Dimension Effect on Moisture Absorption Mechanism of Reinforced Biocomposite.

Main: Dr Nurlida Mansor

FRGS

RM93K

Completed

WLP Residue as a Source Material in Geopolymer Concrete Application.

Main: Prof Dr Fadhil Nuruddin

LYNAS (International Grant)

RM180K

Completed

A Novel Magnetic Induced Reaction for Green Ammonia-Urea Synthesis.

Main: Prof Dr Noorhana Yahya

LRGS

3.06 M

Completed

Formation and Integrity Studies of Iron Fused ZrO2 Nanotubes Catalyst System for Green Urea Production.

Main: Assoc. Prof Dr Zainovia Lockman

LRGS

759 K

Completed

Green Processing: Biodegradable Urea Granule.

Main: Assoc. Prof Dr Azizah Shaaban

LRGS

2.09 M

Completed

Efficacy of Efficiency Enhanced Fertilizer (EEF) of OneBAJA Urea on Crop Production and the Environment.

Main: Prof Dr Khanif Yusof

LRGS

726 K

Completed

Ionic Liquid Technology Development Project: NA Removal

Main: Assoc. Prof Dr Ramasamy

Petronas Carigali

 

444 K

Completed

Study of the Types of Interaction in Binary and Ternary Systems Containing Ionic Liquids, Aromatic and Non-Aromatic Hydrocarbons.

Main: Assoc. Prof Dr Ramasamy

FRGS

 

 

RM120 K


Completed

Development of Biomass Catalytic Gasification Systems for Sustainable Biohydrogen Production

Main: Assoc. Prof Dr Suzana Yusof

PRF (Petronas Research Grant)

17.1 M

 

Completed

Coating Uniformity on a Pharmaceutical Tablet:  An Experimental Study and Finite Volume Modeling of Droplet Impact Behavior.(This research was done at West Virginia University).

Main. Prof Dr Richard Turton

NSF

 

USD110K

Completed

 

Associate Professor,  Prince Mohammad Bin Fahd University, KSA, ChE Dept., (09/2025 – present)

 

Associate Professor,  Universiti Teknologi PETRONAS, Malaysia, ChE Dept., (07/2012 – 12/2023)

  • Registrar, Registry Division (01/2023 – 12/2023)
    • Strategic planning for the Registry Division to reach university vision of Financial Sustainability and Responsibility as well as Global Prominence through:
      • Student intake including marketing, admission and sponsorship.
      • Students records including registration and examination
      • International Student Management Unit
      • Senate and Accreditations
      • Planning and Compliance
  • Dean of Center for Foundation Studies (04/2022 – 12/2022)
  • Strategic planning for Center of Foundations
  • Oversee the Center for Foundation Studies academic operation.
  • Collaborate with Registry Division to enhance first year student experience particularly in academic matters.
  • Strategic planning for Faculty of Engineering collaborative activities to increase student enrollment.
  • Enhance Collaboration with industry partners to reduce industry-academic gap.
  • Registration and Examination
  • International Student Management Unit
  • Increased the mobility percentage exceeding the target of 5% inbound and outbound.
  • Set-up Technopreneurship Center
  • Increase internship oversea placements.
  • Achieved 100% student internship placements even at the highest number of interns
  • Dean of Faculty of Engineering (03/2020 – 03/2022)
  • Director, Registry Division (01/2018 – 02/2020)
  • Head, Center for Student Mobility, Internship and Adjunct Lectureship, UTP, (04/2015-12/2017)
  • Panel of Module Development of Training of Trainers for Practicum and Industrial Training for MOHE

-        This is an AKEPT grant granted to UTM to develop a module for MOHE/MOE.  This module provides a guidelines and minimum requirement for all Malaysian higher institution industrial internship program.   The team consists of academicians from other IPTAS in Malaysia (UTM, UPM, UUM, UM, UIA).  UTP is the only representative from IPTS. AKEPT is currently using this module to conduct training for master trainers of all higher institution in Malaysia.

-        Conduct the training as a speaker and facilitator.

 

  • Cluster Leader of Advanced Material and Reaction Engineering

-        Conduct final exam question vetting of the courses in the cluster

-        Coordinate task force for a new curriculum review involving the restructuring of course syllabus and adding new course.

-        Promote research activity among the faculty members in the cluster.

-        Ensure that the post graduate students assigned to faculty members in the cluster are fairly distributed.

 

Senior Lecturer,  Universiti Teknologi PETRONAS, ChE Dept., (06/2008 – 2012)

  • Associate Head of Department for Industry and External Linkages.

-        Initiate networking between industries, professional associations and other institution with UTP Chem Engineering Dept.

  • Industrial Internship Coordinator since 2008

-        In-charged of lecturers placements for industrial internship visit

-        Verify all the special project titles assigned to chemical engineering student by their plant supervisor during the internship period

 

Research Assistant,  West Virginia University, ChE Dept., (06/2003 – 11/2007)

·       Conduct a series of experiments using high speed camera to investigate the impact behavior of a droplet on pharmaceutical tablet surface.

·       Simulate a model of droplet impact behavior on different surface roughness using Fluent® CFD code.

 

Teaching Assistant, West Virginia University, ChE Dept., (08/2002 – 05/2003)

·       Assist Unit Operation instructor during lab session.

·       Grade students’ lab reports.

Research Assistant,  West Virginia University, ChE Dept., (10/2000 – 07/2002)

·       Simulate a coating model in Wurster fluidized bed coating equipment using Visual Basic® programming language.

·       In-charge of laboratory inventory and safety.

 

Process and QC Engineer, Etion Battery (M) Sdn. Bhd., Kedah, Malaysia (07/1997 – 07/2000)

  • Prepare SOPs (Standard Operating Procedures) for a new set-up company and other documentations for ISO compliance.
  • Optimize the production yield by improving the process and implementing JIT system.

·       Monitor product quality using six sigma tools such as SPC (Statistical Process Control) chart.

 

Process Engineer, Euromedical Industries (M) Sdn. Bhd. (Agilent (M) Sdn. Bhd. Subsidiary), Kedah, Malaysia (05/1996 – 06/1997)

·       Responsible to optimize production yield by fabricating new jigs and fixtures.

·       Optimize the production cost by improving the process and introducing new equipment to replace the manual process.

 

Facilities Engineer, Esso Production (M) Inc., Terengganu, Malaysia (02/1995 – 04/1996)

  • Responsible as a project manager for platforms and satellites facilities.

Appointed as a project manager for a new gas-lift facilities for the satellite gas reservoirs.

  • Chemical Engineering Thermodynamics II
  • Separation Process
  • Reaction Engineering
  • Physical Chemistry
  • Principles of Chemical Engineering
  • Process Simulation
  • Introduction to Fluid Mechanics

 

  • Powder Technology
  • Multiphase Flow
  • Particle Coating
  • Microfluidic
  • Reaction Engineering
  • Computational Fluid Dynamics

 

AICHE

IChemE

BEM